Source: CARACOL INC.
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Integrated Microfactories: Robotic Large-Format Additive Manufacturing and AI in Distributed Production

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Global supply chains are under pressure. Lead times have stretched, supply is constrained by ongoing disruptions, and the traditional model of centralized production is showing its limits.

Global supply chains are under pressure. Lead times have stretched, supply is constrained by ongoing disruptions, and the traditional model of centralized production is showing its limits. Distributed manufacturing — building closer to where parts are needed — is emerging as a practical alternative.

This webinar examines the microfactory model: a compact, integrated production system that combines robotic large-format additive manufacturing, multi-axis CNC milling, and AI-driven process intelligence to manufacture large industrial components at or near point of use. Nils Niemeyer, chief growth officer at Caracol, and Leslie Bush, senior customer success engineer, will walk through how the model works, what enabling technologies make it viable today, and what real deployments look like across construction, composites, and industrial manufacturing.

If you are evaluating strategies to bring more production in-house, reduce supply chain exposure, or scale manufacturing capacity without a greenfield facility investment, this session is for you.

Agenda

  • The manufacturing moment: why traditional centralized production is under pressure and what the shift toward distributed manufacturing means for industrial producers
  • The microfactory model: how the convergence of robotics, software and AI makes compact, integrated production systems viable today
  • Technology in practice: a look at robotic large-format additive manufacturing, multi-axis CNC milling and AI-driven process intelligence working as an integrated system
  • Real-world deployments: customer case studies across construction, composites and industrial manufacturing
  • Getting started: what manufacturers need to evaluate before pursuing a microfactory or distributed production model

Presenter 1:

Nils Niemeyer

Chief Growth Officer

Nils Niemeyer is Chief Growth Officer at Caracol AM, where he leads global growth for large-format additive manufacturing (LFAM) solutions across polymer and metal applications, accelerating their industrialization and commercialization in sectors such as aerospace, energy and advanced manufacturing.

He began his career at Siemens in strategy, operational excellence and global manufacturing, before joining DMG MORI where he held multiple roles in the machine tool industry—ultimately establishing and leading DMG MORI Additive Solutions in North America as General manager.

He holds a degree in Mechanical Engineering and Production Technology from RWTH Aachen University and an MBA in Entrepreneurship and Finance from the University of Chicago Booth School of Business.

Presenter 2:

Leslie Bush

Senior Customer Success Engineer

Leslie Bush is a Senior Customer Success Engineer at Caracol AM, based in Austin, Texas, where she helps manufacturers successfully adopt large-format robotic manufacturing solutions through customer onboarding, technical enablement and long-term adoption strategies.

With nearly 10 years of experience and a background in industrial design and digital fabrication from the Ga. Institute of Technology, Leslie has worked across polymer, metal and large-format systems—spanning FDM, SLA, DLS, GDP, LPBF and LFAM. Throughout her career she has helped businesses bridge design, engineering and production through DfAM, applications development, process optimization and customer scaling—across aerospace, defense, electronics, medical and interior décor.

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